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Punch Testing Fabric (Video)
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57-80-10 Large Gap Seal
The gap seal system that we have developed for the EMG-6 electric motor glider is a substantial improvement over the traditional gap seal system used on most ultralights. The most common gap seal type system involves sewing a tab with Velcro onto the trailing edge …
57-45 Jury Stuts
This post contains a summary of information related to the manufacturing and assembly of the wing jury strut sub-assemblies. The – 45 jury struts are the streamlined strut version. A standard round 6061 T6 aluminum tube version is also an option. Links to the Builders …
02-10 3D Printed Tube Marking Tools
Tube Marking Tools Introducing a series of tube marking tools that can significantly improve the ease and accuracy of marking round tubing. These tube marking tools have a multitude of features which can only be created practically through the use of 3-D printing technology. The …
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Lift Strut Attach Fitting (Video)
53-10-50 Lift Strut Attach Fitting Video In this video we go through the installation process of the lift strut attach fittings on the fuselage frame.
EMG-6 "Shop Notes" February 2016
“EMG-6 Shop Notes” is a day-to-day accounting of what’s going on in the shop with the EMG-6 Electric Motor Glider. February 29, 2016 “Spark Plugs and The Rotax Engine: Part 1” Sport Aviation / Experimenter “Technically Speaking” Article February 2016 February 26, 2016 More files …
57-10-09 Wing Fold Fitting
57-10-09 Wing Fold Fitting Overview [google-drive-embed url=”https://drive.google.com/embeddedfolderview?authuser=0&hl=en&id=0B6fcluqN5u3oRzM1cW82Y2FSaE0#list” title=”57-10-09 Wing Fold Fitting” icon=”https://drive-thirdparty.googleusercontent.com/16/type/application/vnd.google-apps.folder+shared” width=”100%” height=”400″ extra=”folder” style=”embed”] [su_spacer size=”40″]The fit into the hub was excellent.[/su_spacer] [google-drive-embed url=”https://drive.google.com/file/d/0B6fcluqN5u3oeW9tOEw4U1duX1k/preview?usp=drivesdk” title=”57-10-09 Wing Fold Fitting Install.PDF” icon=”https://drive-thirdparty.googleusercontent.com/16/type/application/pdf” width=”100%” height=”400″ style=”embed”] 5[su_spacer size=”40″][/su_spacer]
57-10 Wing Assembly
57-10 Wing Assembly [su_spacer] [google-drive-embed url=”https://drive.google.com/embeddedfolderview?authuser=0&hl=en&id=0B6fcluqN5u3ofnFHZW0td0hKSHpIVHM0RVVZdkxDZjM3dmo1SDM3RV9mUkF1LVBWdG9aalE#list” title=”57-10 Wing Assembly” icon=”https://drive-thirdparty.googleusercontent.com/16/type/application/vnd.google-apps.folder+shared” width=”100%” height=”400″ extra=”folder” style=”embed”]
57 Wings
Builders Guide 57 Wing 57-10 Wing Assembly 57-40 Wing Struts 57-45 Jury Struts 57-50 Wing Fabric 57-60 Wing Fairings 57-70 Wing Ribs 57-70 Wing Tips 57-80 Wing Gap Seals
57-10-25 Fuselage to Rear Spar Addapter
Builders Guide 57 Wings 57-10 Wing Assembly 57-10-25 Fuselage to Rear Spar Adapter Builders Data Base Link to 57-10-25 Fuselage to Rear Spar Adapter PDF 57-10-25 Fuselage to Rear Spar Adapter
57-10-08 Wing Fold Strap
Builders Guide 57 Wings 57-10 Wing Assembly 57-10-08 Wing Fold Strap Link To Builders Data Base for 57-10-08 Wing Fold Strap PDF 57-10-08 Wing Fold StrapPDF 57-10-09 Wing Fold Fitting Installation 57-10-09 Picture Data Base The 57-10-08 Wing Fold Strap is shown in context …
57-10-06 Rear Spar Attach Plate
Builders Guide 57 Wings 57-10 Wing Assembly 57-10-06 Rear Spar Attach Plate The rear spar attach plate has both a left hand and a right-hand component. Shown to the right is the part for the left side of the aircraft These parts can be used …
57-40-25 Lift Strut End (VIDEO)
New “How It’s Made” Video (Manufacturing The Wing Strut End Fittings) January 14, 2016 For More information on the Manufacturing of the Wing Strut End Fittings see the Shop Notes blog for January 2016 Click here for a direct link
Wing Rib Attach Fitting Manufacturing (video)
In this “How it’s Made” episode of Building the EMG-6 we see how the Wing Rib Attach Fittings are manufactured.
Wing Rib Manufacturing (video)
In this video we go from start to finish with the manufacturer of the wing ribs. We show several methods by which you can make your own rib bending fixtures.
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