Hangar 7 Rainbow Aviation build

27-11 Ailerons Assembly Instructions

Assembly Manual for the construction of the Aileron assemblies. See the builders Database for a downloadable PDF. [pdf-embedder url="https://electricmotorglider.com/wp-content/uploads/2016/03/27-21-Aileron-Construction.pdf" title="27-21 Aileron Construction"] Builders Data Base 27-11 Aileron Assembly (LD) Related Aileron Posts 27-11-70 Aileron Spar Assembly Instructions 27-11-70-00 Aileron Spar LD Assembly Manual [pdf-embedder url=”https://electricmotorglider.com/wp-content/uploads/2016/03/27-11-70-00-Aileron-Spar-LD-Assembly-Manual-1.pdf” ...

01-50 Tube Marking (Video)

Another episode of “Building the EMG-6”. In this episode we look at the process of marking tubing. Pretty much every component on the EMG 6 uses tubing for construction. In this video we show you how to accurately and easily mark tubing for these applications.

53-20 Boom Assembly

Builders Guide 53 Fuselage Builders Data Base Link to Boom Assembly Fuselage Boom Assembly Manual Link 29MB Parts List for the Fuselage Boom Assy. P/N Nomenclature Quantity 53-20 Boom Assy. 1 53-20-10L Boom Side Left 1 53-20-10R Boom Side Right 1 53-20-11L Forward Internal Stiffner …

53-40 Keel

Builders Guide 53 Fuselage 53-40 Keel Builders Data Base Link to 53-40 Keel Assembly

Manufacturing the Keel Pockets (video)

53-10-08.100 Keel Pocket Another series and building the EMG-6. In this video we look at the process of manufacturing the keel pockets.

53-40-12 Lower Keel (Video)

53-40-12 Lower Keel Building the EMG-6: in this video we look at the installation of the fuselage lower keel assembly

53-40-11 Upper Keel (Video)

53-40-11 Upper Keel Building the EMG-6: in this video we show the installation procedures for the upper keel assembly

53-10-06A Instrument Panel (Video)

53-10-06A Instrument Panel Building the EMG-6: In this video we installed the instrument panel bulkhead subassembly

CNC Drilling and Cutting Fuselage Boom

Building The EMG-6 (CNC Drilling and Cutting Fuselage Boom) We’ve recently started working on the kits for the fuselage boom. The majority of the fuselage boom is built from 2024 T3 aluminum .040″ thick and all the components are CNC cut on the CNC router …

53-10-09-71 Seat To Gear Box Tube (Video)

Building The EMG-6 (53-10-09-71 Seat To Gear Box Tube) In this episode of building the EMG_6 We install the Seat To Gear Box tube for the fuselage frame

53-10-09.100 Brake Mount Tube (Video)

Building The EMG-6 (53-10-09.100 Brake Mount Tube) In this episode of building the EMG_6 We install the brake mount tube for the fuselage frame

53-10-05A Landing Gear Box Assembly (Video)

53-10-05A Landing Gear Box Assembly This is another episode in the Building The EMG-6 Series. In this episode we show how to attach the landing Gear Box to the rest of the fuselage frame.

53-10-06A Instrument Panel Instrument Panel Sub Assembly (Video)

53-10-06A Instrument Panel Instrument Panel Sub Assembly

Tube Cutting Templates (Video)

“Building The EMG-6” Tube Cutting Templates Fuselage Frame Instrument Panel marking and cutting Fuselage Frame tubing using the PDF Files and the tube templates.

53-10-04.102 Pilots Seat Transition Tubes (Video)

53-10-04.102 Pilots Seat Transition Tubes “Building The EMG-6” (Fuselage) (4130 Steel Frame) (Pilots Seat) Positioning and Installation of the Pilots Seat Transition Tubes

1st Welding Fixture Kits Ship

The 1st fuselage welding fixture kits begin shipping. 4-17-2014 In the picture below we see the box with all of the welding fixtures necessary to build the fuselage frame on the EMG-6. Although we are still very early in the development of all of the …

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27-11 Ailerons Assembly Instructions

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01-50 Tube Marking (Video)

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53-20 Boom Assembly

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53-40 Keel

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Manufacturing the Keel Pockets (video)

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53-40-12 Lower Keel (Video)

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53-40-11 Upper Keel (Video)

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53-10-06A Instrument Panel (Video)

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CNC Drilling and Cutting Fuselage Boom

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53-10-09-71 Seat To Gear Box Tube (Video)

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53-10-09.100 Brake Mount Tube (Video)

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53-10-05A Landing Gear Box Assembly (Video)

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53-10-06A Instrument Panel Instrument Panel Sub Assembly (Video)

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1st Welding Fixture Kits Ship

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