53 Fuselage Sub-Assemblies
This section is dedicated to the Fuselage Sub-Assemblies on the EMG-6. .
53-10 Frame
4130 Fuselage Frame
53-20 Boom
Fuselage Boom assembly for the EMG-6.
53-40 Keel Assembly
Keel Assembly
53-60 Aft Fairing
Aft Fuselage Fairing
53-51 Forward Fairing
Forward Fuselage Fairing
Links to Builders Data Base
Featured Video
Tube Cutting Templates
In this video we take a look at the signature method for cutting and fitting 4130 steel tubes for the fuselage frame subassembly. This unique system really advances the quality and ease of manufacturing of the fuselage frame. Working off of exactly the same jigs and templates as we do here at the factory garners a nearly identical fuselage frame from each and every builder.
53- Fuselage: Related Posts
In this video we go through the process of load testing the pilot seat. I created this video on the ...
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We have been getting more and more interest in builders that wish to build their own aluminum sheet metal parts ...
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We have been getting more and more interest in builders that wish to build their own aluminum sheet metal parts ...
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Tube Marking Tools Introducing a series of tube marking tools that can significantly improve the ease and accuracy of marking ...
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53-10-50 Lift Strut Attach Fitting Video In this video we go through the installation process of the lift strut attach ...
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Seat Brace Tube Installation P/N 53-10-02-106 and P/N 53-10-02-107 Tube installation onto the fuselage frame. Like this:Like Loading ...
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53-50 Wing to Fuselage Fairing This is a one-off prototype wing to fuselage fairing that were making. We will update ...
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“EMG-6 Shop Notes” is a day-to-day accounting of what’s going on in the shop with the EMG-6 Electric Motor Glider ...
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Another episode of “Building the EMG-6”. In this episode we look at the process of marking tubing. Pretty much every ...
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“EMG-6 Shop Notes” is a day-to-day accounting of what’s going on in the shop with the EMG-6 Electric Motor Glider ...
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You Tube Videos Related to Fuselage
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"Building The EMG-6" Tube Cutting Templates
"Building The EMG-6 Series"
Fuselage Frame Instrument Panel
marking and cutting Fuselage Frame tubing using the PDF Files and the tube templates.
Seat Support Tubes (Building The EMG-6)
In this video we install the seat support tubes. P/N 53-10-02-106 Seat Brace and 53-10-02-107 Seat Brace Forward.
Tube Marking (Building the EMG-6)
Another episode of "Building the EMG-6". In this episode we look at the process of marking tubing. Pretty much every component on the EMG 6 uses tubing for construction. In this video we show you how to accurately and easily mark tubing for these applications.
Link to the Tube Marking Templates https://drive.google.com/folderview?id=0B6fcluqN5u3oUDI1R1BycExnYlE&usp=sharing
Wing Strut Fitting "Building The EMG-6"
"How it's Made" (Building the EMG-6) Wing Strut Fitting. CNC machining using the Daewoo Lynx 200 CNC lathe.
Manufacturing the Keel Pockets (Building the EMG-6) Rev 2
In this episode of building the EMG-6 we installed the lower half of the keel assembly.
Downloadable Template
http://www.electricmotorglider.com/Referance/02-07-00.PDF
Lower Keel Tube Installation (Building the EMG-6)
In this episode of building the EMG-6 we installed the lower half of the keel assembly.
Upper Keel Assembly Installation (Building the EMG 6)
In this episode of "Building the EMG-6" We position and weld in place the components necessary for the installation of the Upper Keel Assembly
Building The EMG-6 (53-10-09-71 Seat To Gear Box Tube)
In this episode of building the EMG_6 We install the Seat To Gear Box tube for the fuselage frame
Building The EMG-6 (53-10-09-72 Pax Rudder Pedal Tube Installation)
In this episode of building the EMG_6 We install the Passenger Rudder Pedal support tube for the fuselage frame
Building The EMG-6 (53-10-09.100 Brake Mount Tube)
In this episode of building the EMG_6 We install the brake mount tube for the fuselage frame
Building The EMG-6 (51-60-10 Bushing Holder)
In this episode of building the EMG_6 we go behind the scenes to see how we manufacture one of the EMG-6 parts from start to finish. Follow along as we design and manufacture (P/N 51-60-10 bushing holder) using solid works and solid cam software and then cut and machine this integral part on the EMG-6
Building The EMG-6 (Landing Gear Box)
This is another episode in the Building The EMG-6 Series. In this episode we show how to attach the landing Gear Box to the rest of the fuselage frame.
"Building The EMG-6" Instrument Panel Sub Assembly
"Building The EMG-6" Instrument Panel Sub Assembly
Building the EMG-6 (Fuselage) Pilots Seat Transition Tubes
"Building The EMG-6"
(Fuselage)
(4130 Steel Frame)
(Pilots Seat)
Positioning and Installation of the Pilots Seat Transition Tubes
EMG-6 Pilots Seat Load Test
Staitc Load testing of the the pilots seat using sand bags Loading the seat to 4 G's and a 1.5 Safety Factor.
Travel Light by Audionautix is licensed under a Creative Commons Attribution license (https://creativecommons.org/licenses/by/4.0/)
Artist: http://audionautix.com/
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