8-20-2017
Great news,
We finally settled on our next electric propulsion system. MGM Compro REX 30 is on order, and Martin Dvorsky, the owner of MGM Compro as promised to have a motor and controller for us to display at the upcoming 2017 AirVenture airshow in Oshkosh Wisconsin. We have been working on this project with Martin for quite some time now. We are trying to have a complete system supplied by MGM Compro that will be basically plug-and-play for EMG-6 customers. Everything from the batteries, battery management system, charging systems, instrumentation, motor, and ESC controller. We will be undergoing all of the flight testing before we have a recommended package for the EMG-6 customers. The whole goal of this is to have a perfectly matched, reliable, electric motor system that can be basically bolted in the aircraft with minimal knowledge about electric power plant systems. We will document the installation and testing of this powerplant system from day one you apprised of all of our difficulties as well as successes. These guys have been doing this for quite some time now and are starting to become 1 of the leaders in the industry. They have a whole series of successes on other aircraft and looking through the documentation for the motor, controller, BMS, etc. it’s obvious that they know what they’re doing. Although much of this information is proprietary we will try and share with you as much information as possible as we proceed through the testing and installation procedures. Obviously the timing is not great for having a flying electric airplane at the years airshow. But that being said, it’s so crazy at the air show anyway that it’s best to have a known quantity that has been very well tested before you put it into the arena of all the craziness of Oshkosh. I can make you this promise though, next year we will have a flying electric EMG-6 at the air show come hell or high water.
Visit The MGM Compro Web Site
MGM Compro Web Site “Click Here”
Design speed for aircraft 60 MPH
Prop RPM (direct drive) Max 4200RPM
Max Torque ~ 50 ftlbs
Cruise rpm ~ 3000 RPM
Cruise Power Requirement ~12-16 KW
Recommended prop 3 blade 48-24
Aircraft gross wt 750Lbs
Picture Gallery for the REX 30 and the Controler
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We will be primarily responsible for the installation of the electrical system as supplied from MGM Compro. As a result the integration of how all of this stuff fits into the airframe becomes particularly of interest to us.";data_gallery_11["1"]["alt"]="Mounting screws";data_gallery_11["2"]=[];data_gallery_11["2"]["id"]="2";data_gallery_11["2"]["image_url"]="electricmotorglider.com/wp-content/uploads/2017/08/IMG_7257.jpg";data_gallery_11["2"]["description"]="There are a redundant set of power leads coming into the controller. The 2 center leads are negative and the 2 outer leaves are the positive leads.";data_gallery_11["2"]["alt"]="Power in";data_gallery_11["3"]=[];data_gallery_11["3"]["id"]="3";data_gallery_11["3"]["image_url"]="electricmotorglider.com/wp-content/uploads/2017/08/IMG_7255.jpg";data_gallery_11["3"]["description"]="Coming out of the opposite side of the controller are 2 sets of three-phase power, once again, redundancy. 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We will be looking to mount the controller in a position to maximize the amount of cooling provided to both the controller, batteries, and motor system. 1 of the design characteristics of the airplane has from the very beginning been to capture all of the air flowing around the pilot and coming into the cabin area and use that air that would normally be simply drag and convert it into cooling air.";data_gallery_11["5"]["alt"]="Weight, 3.32 pounds";data_gallery_11["6"]=[];data_gallery_11["6"]["id"]="6";data_gallery_11["6"]["image_url"]="electricmotorglider.com/wp-content/uploads/2017/07/IMG_7250.jpg";data_gallery_11["6"]["description"]="It was good to finally get a weight on the Rex 30 motor itself. 12.38 pounds is pretty phenomenal when you consider the power output.";data_gallery_11["6"]["alt"]="Weighing in at only 12.38 pounds";data_gallery_11["7"]=[];data_gallery_11["7"]["id"]="7";data_gallery_11["7"]["image_url"]="electricmotorglider.com/wp-content/uploads/2017/07/IMG_7243.jpg";data_gallery_11["7"]["description"]="Even though the motor is hand wound and are basically being built one at a time by hand. 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jQuery("#huge_it_dots_" + huge_it_current_key_gallery_11 + "_gallery_11").removeClass("huge_it_slideshow_dots_deactive_gallery_11").addClass("huge_it_slideshow_dots_active_gallery_11"); return huge_it_fallback_gallery_11(current_image_class, next_image_class, direction); } huge_it_trans_in_progress_gallery_11 = true; /* Set active thumbnail.*/ jQuery(".huge_it_slideshow_dots_gallery_11").removeClass("huge_it_slideshow_dots_active_gallery_11").addClass("huge_it_slideshow_dots_deactive_gallery_11"); jQuery("#huge_it_dots_" + huge_it_current_key_gallery_11 + "_gallery_11").removeClass("huge_it_slideshow_dots_deactive_gallery_11").addClass("huge_it_slideshow_dots_active_gallery_11"); /* The time (in ms) added to/subtracted from the delay total for each new gridlet.*/ var count = (huge_it_transition_duration_gallery_11) / (cols + rows); /* Gridlet creator (divisions of the image grid, positioned with background-images to replicate the look of an entire slide image when assembled)*/ function huge_it_gridlet(width, height, top, img_top, left, img_left, src, imgWidth, imgHeight, c, r) { var delay = (c + r) * count; /* Return a gridlet elem with styles for specific transition.*/ return jQuery('').css({ width : width, height : height, top : top, left : left, backgroundImage : 'url("' + src + '")', backgroundColor: jQuery(".huge_it_slideshow_image_wrap_gallery_11").css("background-color"), /*backgroundColor: rgba(0, 0, 0, 0),*/ backgroundRepeat: 'no-repeat', backgroundPosition : img_left + 'px ' + img_top + 'px', backgroundSize : imgWidth + 'px ' + imgHeight + 'px', transition : 'all ' + huge_it_transition_duration_gallery_11 + 'ms ease-in-out ' + delay + 'ms', transform : 'none' }); } /* Get the current slide's image.*/ var cur_img = jQuery(current_image_class).find('img'); /* Create a grid to hold the gridlets.*/ var grid = jQuery('').addClass('huge_it_grid_gallery_11'); /* Prepend the grid to the next slide (i.e. so it's above the slide image).*/ jQuery(current_image_class).prepend(grid); /* vars to calculate positioning/size of gridlets*/ var cont = jQuery(".huge_it_slide_bg_gallery_11"); var imgWidth = cur_img.width(); var imgHeight = cur_img.height(); var contWidth = cont.width(), contHeight = cont.height(), imgSrc = cur_img.attr('src'),/*.replace('/thumb', ''),*/ colWidth = Math.floor(contWidth / cols), rowHeight = Math.floor(contHeight / rows), colRemainder = contWidth - (cols * colWidth), colAdd = Math.ceil(colRemainder / cols), rowRemainder = contHeight - (rows * rowHeight), rowAdd = Math.ceil(rowRemainder / rows), leftDist = 0, img_leftDist = (jQuery(".huge_it_slide_bg_gallery_11").width() - cur_img.width()) / 2; /* tx/ty args can be passed as 'auto'/'min-auto' (meaning use slide width/height or negative slide width/height).*/ tx = tx === 'auto' ? contWidth : tx; tx = tx === 'min-auto' ? - contWidth : tx; ty = ty === 'auto' ? contHeight : ty; ty = ty === 'min-auto' ? - contHeight : ty; /* Loop through cols*/ for (var i = 0; i 0) { var add = colRemainder >= colAdd ? colAdd : colRemainder; newColWidth += add; colRemainder -= add; } /* Nested loop to create row gridlets for each col.*/ for (var j = 0; j 0) { add = newRowRemainder >= rowAdd ? rowAdd : rowRemainder; newRowHeight += add; newRowRemainder -= add; } /* Create & append gridlet to grid.*/ grid.append(huge_it_gridlet(newColWidth, newRowHeight, topDist, img_topDst, leftDist, img_leftDist, imgSrc, imgWidth, imgHeight, i, j)); topDist += newRowHeight; img_topDst -= newRowHeight; } img_leftDist -= newColWidth; leftDist += newColWidth; } /* Set event listener on last gridlet to finish transitioning.*/ var last_gridlet = grid.children().last(); /* Show grid & hide the image it replaces.*/ grid.show(); cur_img.css('opacity', 0); /* Add identifying classes to corner gridlets (useful if applying border radius).*/ grid.children().first().addClass('rs-top-left'); grid.children().last().addClass('rs-bottom-right'); grid.children().eq(rows - 1).addClass('rs-bottom-left'); grid.children().eq(- rows).addClass('rs-top-right'); /* Execution steps.*/ setTimeout(function () { grid.children().css({ opacity: op, transform: 'rotate('+ ro +'deg) translateX('+ tx +'px) translateY('+ ty +'px) scale('+ sc +')' }); }, 1); jQuery(next_image_class).css('opacity', 1); /* After transition.*/ jQuery(last_gridlet).one('webkitTransitionEnd transitionend otransitionend oTransitionEnd mstransitionend', jQuery.proxy(huge_it_after_trans)); function huge_it_after_trans() { jQuery(current_image_class).css({'opacity' : 0, 'z-index': 1}); jQuery(next_image_class).css({'opacity' : 1, 'z-index' : 2}); cur_img.css('opacity', 1); grid.remove(); huge_it_trans_in_progress_gallery_11 = false; if (typeof event_stack_gallery_11 !== 'undefined' && event_stack_gallery_11.length > 0) { key = event_stack_gallery_11[0].split("-"); event_stack_gallery_11.shift(); huge_it_change_image_gallery_11(key[0], key[1], data_gallery_11, true,false); } } } function huge_it_sliceH_gallery_11(current_image_class, next_image_class, direction) { if (direction == 'right') { var translateX = 'min-auto'; } else if (direction == 'left') { var translateX = 'auto'; } huge_it_grid_gallery_11(1, 8, 0, translateX, 0, 1, 0, current_image_class, next_image_class, direction); } function huge_it_sliceV_gallery_11(current_image_class, next_image_class, direction) { if (direction == 'right') { var translateY = 'min-auto'; } else if (direction == 'left') { var translateY = 'auto'; } huge_it_grid_gallery_11(10, 1, 0, 0, translateY, 1, 0, current_image_class, next_image_class, direction); } function huge_it_slideV_gallery_11(current_image_class, next_image_class, direction) { if (direction == 'right') { var translateY = 'auto'; } else if (direction == 'left') { var translateY = 'min-auto'; } huge_it_grid_gallery_11(1, 1, 0, 0, translateY, 1, 1, current_image_class, next_image_class, direction); } function huge_it_slideH_gallery_11(current_image_class, next_image_class, direction) { if (direction == 'right') { var translateX = 'min-auto'; } else if (direction == 'left') { var translateX = 'auto'; } huge_it_grid_gallery_11(1, 1, 0, translateX, 0, 1, 1, current_image_class, next_image_class, direction); } function huge_it_scaleOut_gallery_11(current_image_class, next_image_class, direction) { huge_it_grid_gallery_11(1, 1, 0, 0, 0, 1.5, 0, current_image_class, next_image_class, direction); } function huge_it_scaleIn_gallery_11(current_image_class, next_image_class, direction) { huge_it_grid_gallery_11(1, 1, 0, 0, 0, 0.5, 0, current_image_class, next_image_class, direction); } function huge_it_blockScale_gallery_11(current_image_class, next_image_class, direction) { huge_it_grid_gallery_11(8, 6, 0, 0, 0, .6, 0, current_image_class, next_image_class, direction); } function huge_it_kaleidoscope_gallery_11(current_image_class, next_image_class, direction) { huge_it_grid_gallery_11(10, 8, 0, 0, 0, 1, 0, current_image_class, next_image_class, direction); } function huge_it_fan_gallery_11(current_image_class, next_image_class, direction) { if (direction == 'right') { var rotate = 45; var translateX = 100; } else if (direction == 'left') { var rotate = -45; var translateX = -100; } huge_it_grid_gallery_11(1, 10, rotate, translateX, 0, 1, 0, current_image_class, next_image_class, direction); } function huge_it_blindV_gallery_11(current_image_class, next_image_class, direction) { huge_it_grid_gallery_11(1, 8, 0, 0, 0, .7, 0, current_image_class, next_image_class); } function huge_it_blindH_gallery_11(current_image_class, next_image_class, direction) { huge_it_grid_gallery_11(10, 1, 0, 0, 0, .7, 0, current_image_class, next_image_class); } function huge_it_random_gallery_11(current_image_class, next_image_class, direction) { var anims = ['sliceH', 'sliceV', 'slideH', 'slideV', 'scaleOut', 'scaleIn', 'blockScale', 'kaleidoscope', 'fan', 'blindH', 'blindV']; /* Pick a random transition from the anims array.*/ this["huge_it_" + anims[Math.floor(Math.random() * anims.length)] + "_gallery_11"](current_image_class, next_image_class, direction); } function iterator_gallery_11() { var iterator = 1; return iterator; } function huge_it_change_image_gallery_11(current_key, key, data_gallery_11, from_effect,clicked) { if (data_gallery_11[key]) { if(typeof video_is_playing_gallery_11 != 'undefined' && video_is_playing_gallery_11 && !clicked){ return false; } if (!from_effect) { // Change image key. jQuery("#huge_it_current_image_key_gallery_11").val(key); // if (current_key == '-2') { /* Dots.*/ current_key = jQuery(".huge_it_slideshow_dots_active_gallery_11").attr("data-image_key"); // } } if (huge_it_trans_in_progress_gallery_11) { //errorlogjQuery(".huge_it_slideshow_image_wrap_gallery_11").after(" --IN TRANSACTION-- "); event_stack_gallery_11.push(current_key + '-' + key); return; } var direction = 'right'; if (huge_it_current_key_gallery_11 > key) { var direction = 'left'; } else if (huge_it_current_key_gallery_11 == key) { return false; } // Set active thumbnail position. huge_it_current_key_gallery_11 = key; //Change image id, title, description. jQuery(".huge_it_slideshow_image_gallery_11").attr('data-image_id', data_gallery_11[key]["id"]); jQuery(".huge_it_slideshow_title_text_gallery_11").html(data_gallery_11[key]["alt"]); jQuery(".huge_it_slideshow_description_text_gallery_11").html(data_gallery_11[key]["description"]); var current_image_class = "#image_id_gallery_11_" + data_gallery_11[current_key]["id"]; var next_image_class = "#image_id_gallery_11_" + data_gallery_11[key]["id"]; if(jQuery(current_image_class).find('.huge_it_video_frame_gallery_11').length>0) { var streffect='none'; if(streffect=="cubeV" || streffect=="cubeH" || streffect=="none" || streffect=="fade"){ huge_it_none_gallery_11(current_image_class, next_image_class, direction); }else{ huge_it_fade_gallery_11(current_image_class, next_image_class, direction); } }else{ huge_it_none_gallery_11(current_image_class, next_image_class, direction); } jQuery('.huge_it_slideshow_title_text_gallery_11').removeClass('none'); if(jQuery('.huge_it_slideshow_title_text_gallery_11').html()==""){jQuery('.huge_it_slideshow_title_text_gallery_11').addClass('none');} jQuery('.huge_it_slideshow_description_text_gallery_11').removeClass('none'); jQuery('.huge_it_gallery_like_cont_119320').removeClass('none'); if(jQuery('.huge_it_slideshow_description_text_gallery_11').html()==""){ jQuery('.huge_it_slideshow_description_text_gallery_11').addClass('none'); } jQuery(current_image_class).find('.huge_it_slideshow_title_text_gallery_11').addClass('none'); jQuery(current_image_class).find('.huge_it_slideshow_description_text_gallery_11').addClass('none'); jQuery(current_image_class).find('.huge_it_gallery_like_cont_119320').addClass('none'); //errorlogjQuery(".huge_it_slideshow_image_wrap_gallery_11").after("--cur-key="+current_key+" --cur-img-class="+current_image_class+" nxt-img-class="+next_image_class+"--"); huge_it_move_dots_gallery_11(); window.clearInterval(huge_it_playInterval_gallery_11); play_gallery_11(); } } function huge_it_popup_resize_gallery_11() { var staticsliderwidth=600; var sliderwidth=600; var bodyWidth=jQuery(window).width(); var parentWidth = jQuery(".huge_it_slideshow_image_wrap_gallery_11").parent().width(); if(sliderwidth>parentWidth){sliderwidth=parentWidth;} if(sliderwidth>bodyWidth){sliderwidth=bodyWidth;} var str=(375/staticsliderwidth); jQuery('.huge_it_slideshow_image_wrap_gallery_11').css({'max-height':parentWidth*str-2*0}); } jQuery(window).load(function () { jQuery(window).resize(function() { huge_it_popup_resize_gallery_11(); }); huge_it_popup_resize_gallery_11(); /* Disable right click.*/ /*HOVER SLIDESHOW*/ jQuery("#huge_it_slideshow_image_container_gallery_11, .huge_it_slideshow_image_container_gallery_11, .huge_it_slideshow_dots_container_gallery_11,#huge_it_slideshow_right_gallery_11,#huge_it_slideshow_left_gallery_11").hover(function(){ //errorlogjQuery(".huge_it_slideshow_image_wrap_gallery_11").after(" -- hover -- "); jQuery("#huge_it_slideshow_right_gallery_11").css({'display':'inline'}); jQuery("#huge_it_slideshow_left_gallery_11").css({'display':'inline'}); },function(){ jQuery("#huge_it_slideshow_right_gallery_11").css({'display':'none'}); jQuery("#huge_it_slideshow_left_gallery_11").css({'display':'none'}); }); var pausehover="on"; if(pausehover=="on"){ jQuery("#huge_it_slideshow_image_container_gallery_11, .huge_it_slideshow_image_container_gallery_11, .huge_it_slideshow_dots_container_gallery_11,#huge_it_slideshow_right_gallery_11,#huge_it_slideshow_left_gallery_11").hover(function(){ window.clearInterval(huge_it_playInterval_gallery_11); },function(){ window.clearInterval(huge_it_playInterval_gallery_11); play_gallery_11(); }); } play_gallery_11(); }); function play_gallery_11() { /* Play.*/ huge_it_playInterval_gallery_11 = setInterval(function () { var iterator = 1; huge_it_change_image_gallery_11(parseInt(jQuery('#huge_it_current_image_key_gallery_11').val()), (parseInt(jQuery('#huge_it_current_image_key_gallery_11').val()) + iterator) % data_gallery_11.length, data_gallery_11,false,false); }, '5000'); } jQuery(window).focus(function() { var i_gallery_11 = 0; jQuery(".huge_it_slider_gallery_11").children("div").each(function () { if (jQuery(this).css('opacity') == 1) { jQuery("#huge_it_current_image_key_gallery_11").val(i_gallery_11); } i_gallery_11++; }); play_gallery_11(); }); jQuery(window).blur(function() { event_stack_gallery_11 = []; window.clearInterval(huge_it_playInterval_gallery_11); }); = 0 ? (parseInt(jQuery('#huge_it_current_image_key_gallery_11').val()) - iterator_gallery_11()) % data_gallery_11.length : data_gallery_11.length - 1, data_gallery_11,false,true);return false;"> jQuery(document).ready(function ($) { $('.thumb_wrapper').on('click', function (ev) { var hugeid = $(this).data('rowid'); var myid = hugeid; myid = parseInt(myid); eval('player_' + myid + '.playVideo()') ev.preventDefault(); }); }); 8-20-2017 Controller We have some pictures of the controller for the Rex 30 motor. Mounting screws There are total of 4 screws on either side of the main housing that look fairly substantial that can be used for mounting the controller into the aircraft. We will be primarily responsible for the installation of the electrical system as supplied from MGM Compro. As a result the integration of how all of this stuff fits into the airframe becomes particularly of interest to us. Power in There are a redundant set of power leads coming into the controller. The 2 center leads are negative and the 2 outer leaves are the positive leads. Power out Coming out of the opposite side of the controller are 2 sets of three-phase power, once again, redundancy. Top view The top view of the controller with a smoked piece of Plexiglas as a cover. Each of the screws has torque stripe paint to prevent tampering with the controller. It's obvious that Martin doesn't want you to screw with his stuff. Weight, 3.32 pounds In this picture here we show the bottom of the controller with the 2 cooling fans. Once again the amazing weight of the entire controllers only 3.32 pounds. We will be looking to mount the controller in a position to maximize the amount of cooling provided to both the controller, batteries, and motor system. 1 of the design characteristics of the airplane has from the very beginning been to capture all of the air flowing around the pilot and coming into the cabin area and use that air that would normally be simply drag and convert it into cooling air. Weighing in at only 12.38 pounds It was good to finally get a weight on the Rex 30 motor itself. 12.38 pounds is pretty phenomenal when you consider the power output. Hand wound Even though the motor is hand wound and are basically being built one at a time by hand. The workmanship is outstanding. Drive end view The Rex 30 motor is an out runner. The magnets are attached to the outer ring which is connected to the center hub. This is the attachment for the propeller. The bolt pattern is a pattern that I am not familiar with however I am sure that there are several European propellers that match this hub pattern as well. If necessary we will make an adapter which will simply mate the hub to a propeller of our choice. We are still working out the exact propeller that we want to use on this particular motor. Profile view The side view of the motor shows its compact design. Winding close-up The close-up of the windings and a small circuit board. The small circuit board is obviously for some of the sensor pickup information. We still do not have any documentation on all of that. I'm sure that will be forthcoming relatively soon and we will then be able to give you a more in-depth explanation of each of the components. Power leads A look at the power leads and the supporting block coming out of the motor windings. 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} .gallery-img-content .noneDisplay { display: block; }
The Song Aircraft is also using the REX 30 Motor and same Controler